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How To Identify & Replace Broken Exhaust Pipe

4 Signs That Your Car Needs Its Exhaust Pipe Replaced And Why

The engine creates a lot of exhaust fumes as a byproduct of combustion and these fumes are extremely harmful to the environment and us humans. This is why a thorough exhaust system is designed in every engine that carries out these harmful gases from the engine to the atmosphere and in the process treats the gas to make it more environmentally friendly. 

The exhaust gases start their journey from the engine cylinder via the exhaust manifold and then flow to the catalytic converter where the NOX and CO emissions are treated to create less harmful counterparts such as H2O and NO2. These gases then flow towards the muffler and then out through the tailpipe

The exhaust pipes most commonly fail due to rust that stems with the presence of very high temperatures and moisture resulting in many failures in the exhaust system. If the exhaust pipes fail then the fumes can escape untreated which can be detrimental to the functioning of the exhaust. Therefore it is necessary to scope out any problems related to the exhaust system to avoid harmful emissions. The next section will showcase the symptoms you can experience that can signal you to fix your exhaust pipe. 

Symptoms Of A Bad Exhaust Pipe

There are numerous issues that you will face if your exhaust pipe is broken and allows leakage of the exhaust fumes before it reaches the tailpipe. Take a look at the trouble you may face if your exhaust pipe is failing:

  1. Noisier Engine: The first, most obvious sign that your exhaust pipe is broken will be evident from a noisier engine. A broken or cracked exhaust pipe will allow the gases to escape before reaching the muffler through fissures or holes which will cause a drastic increase in the noise produced and can be more prominent under acceleration. 
  2. Loss In Power And Fuel Efficiency: The functioning of the exhaust system is very simple but failure can prevent the engine from operating correctly. Modern vehicle’s fuel delivery is closely monitored and is a direct result of the exhaust gases. Any leaks in the exhaust can prevent accurate readings which in turn causes improper fuel delivery and reduction in engine power. If you start to notice a drop in your car’s mileage, have trouble accelerating and experience hesitant cold starts then you have an issue with your exhaust pipes.
  3. Gasoline Smell: Another common symptom of broken exhaust pipes is an evident smell of gasoline. Untreated exhaust gases that leak due to a faulty exhaust pipe can result in gasoline smells in the cabin. If the smell is more adverse then it may be an indication that the catalytic converter is not functioning as it should and must be looked at immediately. 
  4. Hanging Or Dragging Exhaust PipeNow if the exhaust pipe has reached its limit it can break off completely and start to hang or even drag along the ground as the vehicle moves. This could also occur if the clamps or hooks are broken allowing the pipe to hang freely. A simple inspection by looking through the side under the vehicle can reveal the issue. 

If you experience one or more of the signs then start by taking a look at your exhaust pipe. Any huge rust spots, cracks or fissures can indicate that the pipe is damaged beyond repair and a replacement is in order because repair jobs are only temporary solutions and cost more in the long run. Therefore consider getting a new set of exhaust pipes and you most likely will also notice an increase in engine responsiveness, fuel efficiency and engine power. 

If the inspection of the exhaust pipe reveals no damage on the pipes then you may have a damaged exhaust manifold or a broken exhaust manifold gasket which also show similar signs of failure. Take a look at this article on exhaust manifold gasket failure for more information

Can I Drive With A Broken Exhaust Pipe?

Driving with a broken or leaking exhaust will not affect drivability but it will pose a number of hazards that can compromise safety and necessitates the replacement of the pipe. The following points are few reasons why you must replace your exhaust pipes if and when you notice a leak, crack or complete breakage of the pipe:

  • Untreated Exhaust Gases Can Escape: The exhaust fumes are very harmful to not just the environment but also humans and can cause many adverse effects if inhaled directly. A broken or leaking exhaust pipe does just that by allowing untreated exhaust to escape which will impact the driver, passengers and everyone around the vehicle and compromises safety. 
  • Excess Fuel Consumption: Modern vehicles have a monitored system and the exhaust gasses are used to understand how much fuel is to be given in order to reduce emissions and increase performance, but a leak in pipes can cause inaccurate readings at the sensor leading to excess fuel being delivered and increasing fuel consumption. Prolonged use of the vehicle in this state can drastically reduce fuel efficiency and incur major losses in terms of fuel bills.
  • Increased Emissions: The main idea behind the exhaust system is to reduce the emissions that are created upon the combustion of fuel. If the exhaust gases escape untreated from the pipes then the function of the exhaust system is defeated. It is necessary to treat these gasses before they leave the vehicle and a properly functioning exhaust system is the right way to do it. 

A broken exhaust can also hinder during a vehicle emissions test and potentially cause a failure if the exhaust isn’t functioning right, Thus, it becomes clear why such a simple element in the vehicle plays such an important role in keeping you safe and the vehicle running properly. So make sure to replace your exhaust pipes if you see any irregularities mentioned previously. Replacing your exhaust is a relatively simple task that you can attempt to do yourself, saving you big bucks in replacement bills at your local dealer. 


How To Fix A Broken Exhaust Pipe?

How To Fix A Broken Exhaust Pipe?

Before we get started it is necessary to realize all the elements of the exhaust system. The exhaust manifold is the first part followed by the catalytic converter. The exhaust pipes stretch the length of the car to reach the rear end where the muffler finally ejects the fumes from the tailpipe. There may also be a resonator in your car and if it comes factory then you should not delete it. The exhaust pipe that extends from the cat converter mainly has three different sections to accommodate the length and are called front pipe, intermediate pipe and tailpipe. Every vehicle has a different exhaust pipe configuration so make sure to get the right part when installing a replacement. 

Once you have figured out the part you must replace then the task of replacement is similar for all. You will require the following tools while working on the exhaust pipe in your car:


Heres A Guide To Replacing The Exhaust Pipe In Your Car:

Heres A Guide To Replacing The Exhaust Pipe In Your Car:
  • Start by jacking up the car from both ends to gain better access to the underside of the car. Place jack stands at the appropriate section on the chassis. 
  • The exhaust pipes are connected at flanges which are secured together using bolts. These bolts can pose an issue while removing due to the extent of rust. 
  • Undo the bolts using a ratchet and the appropriate socket. If the bolts are rusted through or keep spinning with the nut then there are a few things you can do to get them off. First, try holding the nut using a locking plier and with an impact wrench undo the bolts. If that doesn’t work then introduce some heat to the bolt and then proceed to do the same and the bolts should come right off. If the problem still persists then simply cut off the bolt using a saw from in between the flanges. 
  • Repeat this step for the other end flange on the pipe and then remove the pipe or exhaust hanger. This is a rubber section that holds the pipe to the frame and minimizes any vibrations.
  • To remove the pipe from the hanger, use a pry bar and simply pry it off.
  • Now compare the old and new parts side by side and make sure they match precisely. 
  • Place the new exhaust pipe in place and first secure it via the hangers. Then pass the bolts through the flange making sure to have placed the flange gasket correctly. 
  • Secure the bolts to the right torque setting and repeat the process for the other end.